Aseptic Brick Packing Machine

 

Automatic Aseptic Brick Packing Machine

The Automatic Aseptic Brick Juice Packing Machine is a piece of packaging equipment used in the food and beverage sector to fill and seal juice or other liquid products into aseptic brick-shaped containers. These containers are often built of multi-layered carton materials, which protect the contents from contamination and keep them fresh without the use of preservatives.

In an aseptic brick packing machine, the product and packaging materials are sterilized individually to eradicate any germs or microbes that could spoil the contents.

Once the sterilization is complete, the machine puts the sterile product into the aseptic bricks and seals them snugly to ensure the product remains fresh and safe for an extended duration. 

Aseptic brick filling machine are commonly used in the beverage sector to package a wide range of products, including fruit juices, dairy products, non-dairy milk alternatives, and other liquid foods.

 

Features  

• The machine can fill milk, juice, and soymilk, among other beverages.

• The machine features automatic form feeding, sterilization, filling, shaping, and sealing.

• English and Chinese displays for PLC human control and HMI interface. Simple operation and minimal fault rate.

• Automatically completed all job steps, including scroll reposefully, batch numbering, plastic tape application, chemical and physical sterilization, roll into a cylinder, filling material, sealing-off, molding, cutting, and horn shaping.

• We chose our own patent rectangular forming system over Tetra pack's roundness approach, which improved product stability, function, and appearance.

 

Operating an Aseptic Brick Filling Machine: A Step-by-Step Guide

Aseptic Brick Filling Machines are essential for ensuring the hygiene and integrity of liquid products, particularly in the food and beverage industry. 

Properly operating these machines is crucial to maintain the quality and safety of the packaged goods. Here's a step-by-step guide on how to work an Aseptic Brick Filling Machine:

Preparation: Begin by thoroughly cleaning and sanitizing the machine and its components. This step is vital to prevent contamination and uphold the aseptic conditions required for packaging sensitive products.

Machine Startup: Power up the Aseptic Brick Filling Machine following the manufacturer's guidelines. Allow the machine to go through its startup sequence, ensuring that all parameters are within the specified range.

Product and Packaging Configuration: Set the machine to accommodate the specific product and packaging requirements. Adjust parameters such as fill volume, temperature, and flow rate according to the product being processed.

Sterilization: Initiate the sterilization process to eliminate any potential microbes in the filling system. This step is critical for maintaining the aseptic environment throughout the packaging process.

Filling Operation: Once the machine is properly configured and sterilized, commence the filling operation. The aseptic filling process ensures that the product is free from contaminants, extending its shelf life and preserving its quality.

Sealing: After filling, the next crucial step is sealing. The machine will securely seal the aseptic packages, preventing any external contaminants from compromising the product.

Quality Control: Implement a robust quality control process to monitor the filled and sealed packages. This may involve visual inspections, weight checks, and other relevant tests to ensure that each package meets the specified standards.

Maintenance and Cleaning: Regularly maintain and clean the Aseptic Brick Filling Machine to prevent the buildup of residues and ensure its continued efficiency. Follow the manufacturer's maintenance schedule for optimal performance.

Shutdown: When the production run is complete, follow proper shutdown procedures. This may involve flushing the system with a cleaning solution and turning off the machine in the correct sequence.

By following these steps, operators can maximize the efficiency and reliability of Aseptic Brick Filling Machines, contributing to the overall quality and safety of the packaged products. Regular training and adherence to best practices are essential for the smooth operation of these machines.